BAE Systems Manufacturing Facility

Location Newcastle, United Kingdom
Services Civil, structural and geotechnical engineering, CDM coordination and transportation
Sector Industrial
Client BAE Systems
Architect Archial Group 
Imagery © Bowmer and Kirkland
 

Gary Marshall

T +44 (0)191 213 1515

The new 30,000m2 manufacturing facility for BAE Systems sees the replacement of the existing First World War facility to provide employees with a modern, safer, highly automated, energy-efficient and flexible place of work.

The new site features a modern 250-tonne forge run, designed with very specific requirements from the German supplier, Schuler. Cundall and Schuler had several meetings which resulted in Cundall needing to design bespoke foundations. The special foundations, which included a 5m deep pit, had plinths to support the equipment, in addition to complicated below-slab service distribution trenches.

As well as new equipment, pieces of existing machinery from BAE Systems were installed from the Birtley and Radway Green manufacturing sites. As a result of this, the civil and structural requirements had to be carefully considered for each piece of equipment. The designers visited both sites to survey each individual installation. Once the information was collated, they designed pits, special foundations, craneage structure, building services supplies, column layouts and roof heights to allow the building to function at its most efficient.

Due to the nature of the project, the whole design needed an integrated approach, incorporating architectural, structural and servicing requirements while also integrating BAE's specialist contractors and systems. This was achieved by the team's excellent levels of communication and by a collaborative approach throughout.

Image Alt
Projects

Goldbeck Construction

Goldbeck Construction was appointed to design and build two large industrial developments: one in Milton Keynes and one in Thatcham. These developments included a number of industrial warehouses with offices of varying size.

Read more
Image Alt
Projects

Motorola

Cundall provided M&E and process engineering services for Motorola’s mobile phone manufacturing plant, creating the interior environment for Phase 1.

Read more
Projects

Reed Print

Cundall was appointed to provide multi-disciplinary engineering design consultancy for the construction of a new industrial print works and warehousing facility for Reed Print.
 

Read more
Careers

Our people sit at the very heart of what we do at Cundall. Our mission is to provide great opportunities for great people, create fantastic built environments and leave a positive legacy for our communities.

It is the knowledge and expertise of our people which helps us to do this; our commitment to recruiting and nurturing great talent is what has made us successful for the last 40 years and it remains critical to our future plans.

At Cundall, we place special importance on our early careers professionals (graduates, apprentices, interns and more), understanding that they are the future of our business and the key to our long-term, sustainable growth. 

Learn more about we do and how you can build your career at Cundall
Sectors

Cundall's expertise extends to all major markets, so we have a deep understanding of the specific issues, constraints and opportunities facing our clients' market sectors.

Our team of creative engineers draw on our accumulated knowledge to devise the best possible solutions for your project in a fully integrated and cost-effective way.

About us

Established in the UK 40 years ago, Cundall has developed into an international multi-disciplinary consultancy operating from over 20 locations across the globe.